Welding is the process where pieces of metal are permanently joined together. Almost everything around us we see is either welded or joined by a piece of Equipment that was welded.
There are many types of welding processes with a specific type of metal or seam. Every process requires different tools, Equipment and techniques.
If you want to make the most precise, useful and reliable welds, then you’ll need to have the proper equipment to compete in the industry. With the right equipment, you’ll be creating high-quality welding products in no time.
- An arc welding machine
- A power source
- An oxy-acetylene Setup
- Electrode holder and cables
- Safety Equipment
Welding is an important process in making more than half of all manufacturing products we see around us. They are an important part of many industrial sectors such as
Welding is needed everywhere in the automobile manufacturing line, including the collision repair shop to the racetrack.
In order to make a larger chain of pipelines, welding is a crucial process.
Welding is a more effective and faster process than riveting and has been used since World War II. Today, welding is used in electrical pipeline channel creation and maintenance.
Welding is vital to the power generation while joining the heavy power transmission lines.
Today, welding, rivets, bolts, screws, fasteners, adhesives, and special bonding techniques are used in Oil and drilling processes.
Welders help build some of our country’s important infrastructure solutions in Thermal energy transmission.
The Need for welding Safety gears and equipment
The welding process involves temperature, and it is highly dangerous. Higher temperature can be lethal if handled incorrectly. Before you touch any welding setup, wear a welding safety gear that protects and cover your full body. Do not weld without these, as you will likely get hurt.
How Weld Chron Makes a Difference in welding process?
Technical innovations in welding and greater availability of automation sensor-based tools such as Arc weld counters have enabled manual welding processes in harsh work environments improving their overall efficiency. The use of industrial Weld Chron equipment for high-volume productivity has become increasingly common, with robotized gas metal arc welding generally being used. More widespread use of sensory welding and arc timer tools has necessitated greater capability to control welding parameters and improved fault detection and fault correction.
With the usage of sensory arc timers, we get a real-time weld process monitoring.
There are several levels of monitoring. The first level includes the input parameters of welding, such as the welding current, arc voltage, wire feed speed, and shielding gas flow. The second level of monitoring deals with the welding conditions, that is, the weld seam and joint groove geometry which can be measured automatically. The third level of monitoring is connected with measuring and adjusting the parameters that affect the result indirectly, for example, the temperature field and welding pool surface.
Arc weld counters in weld monitoring
Arc sensing can be related to observing arc voltage and/or current variation while the space between the welding torch and the part being welded changes. For instance, in the non-consumable electrode, gas tungsten arc welding(GTAW) process, normally, a constant-current welding power supply is employed. If the spacing between the tungsten electrode and the workpiece changes, the arc voltage will change.