Construction industries make a wide-scale use of welding technologies. The use of welding technology mainly fabricates structurally sound frameworks of metal by fusing various metal components. Welding is also useful to create and maintain some of the non-structural components. Also, some of the weldings are either done on-site or are prefabricated in a closed premise.
Welding technologies used in the construction industry
The most commonly used welding technologies in the construction industry are –
- Submerged metal arc welding (SMAW), or arc welding, is useful for welding steel structures
- Flux-cored arc welding (FCAW) widely useful for fabricating structural steel as well as heavy equipment repair.
- Gas tungsten arc welding (GTAW) or the TIG welding is useful for its compatibility with various metals like copper, bronze, aluminum, and stainless steel.
- Gas metal arc welding (GMAW), or MIG welding, is useful for structural and non-structural purposes.
The construction industry also employs some welding systems such as stud welders, ProWeld Arc, and pipe welders using the Arc Timer and sensory Arc Timer and the PipeWorx welding system and welding Arc Timer.
What information does the weld data monitoring track?
The welding process generates a lot of data right from the work piece’s temperature to filler material used at the beginning of the welding, during the process and afterward, the weld head, type of material used both as a workpiece and filler, and so on. Weld data monitoring hands down a method to identify and prevent specific maintenance issues before they interfere with the process of welding. Also, it connects the welder to the databases in real-time and can automatically track the working hours to set a scheduled routine.
Weld data monitoring allows monitoring and recording of information during the welding operation and preventive maintenance. Welding efficiency, quality improvement, timely reporting, and training through collecting and sharing data are the key benefits of weld data monitoring in the construction industry.
What are the uses of weld data monitoring?
Weld data monitoring on recording and monitoring the hours worked and set up a schedule further enables the following –
- It allows the completed weld to be traceable back to the machine used for making them along with the operator who was using the machine
- A centralized cloud location can record the welding parameters and the working parameters for conditions, materials, environments, and it can be useful for any individual machine.
- The machines connected to the weld data monitors can automatically send alerts when there are any issues in the devices or the user’s schedule to ensure a free flow of information whenever needed by the operations managers, welding engineers, and service technicians.
- It allows the information that is monitored during a welding operation to be quickly recorded. Thus, it enables the weld inspectors and other relevant personnel to certify the correct welding parameters’ compliance promptly.
Weld monitoring technology thus records data in real-time and makes it transferable from multiple systems running together. This data can be stored in a single comprehensive database and secured using firewall and security protocols. Subsequently, this data can be shared across many devices, thereby enabling remote diagnostics and troubleshooting. It eventually provides a full suite of tools to the technicians, quality control staff, welding engineers, trainers, and other stakeholders, enhancing weld quality and worker performance.
Advantages of weld data monitoring in the construction industry
The following are the advantages of weld monitoring data in the construction industry –
Any construction project saving of cost, time, and resources is highly crucial and adds to its productivity. The project’s productivity depends on the efficiency of all the processes involved in the construction activity. Welding is one such procedure and becomes highly efficient with the use of the right equipment such as the Arc Timer, sensory Arc Timer, and welding Arc Timer, along with other processes or systems such as weld data monitoring, which contribute towards making it more efficient.
In construction, it is of paramount importance that there are structural integrity and durability. Any flaw or error during the formation of the structure can lead to the structure’s failure, causing a devastating loss of resources and life. Structures weighing thousands of tons are created and expected to last for hundreds of years. It is possible only with the high strength and durability of weld joints.
To conclude, it can be said that to make the most of the welding process in the construction industry, and one should use the right kind of equipment and the proper process along with weld data monitoring.