Since COVID-19, the world around us has changed a lot. Communication has a new meaning through remote calling among families; the travel industry has come to a standstill, and remote working is the new normal. Amidst all this, the manufacturing industry is also facing the repercussions of the pandemic.
While many businesses have embraced the remote way of working, the manufacturing industry, with its shortage of labor, faces a crisis. The profile of automation and the various ways of it extending its help to this sector has been in demand post-COVID to overcome this situation.
Rise of industrial automation
The increasing industrial demand and the competitive market has brought automation through welding robots. Industrial welding has become more useful than ever through the use of welding robots, a new offering from some leading manufacturers across the world. By developing welding robots, these robot manufacturers are trying to combat job shortages by creating robot-centric programming and maintenance jobs while improvising on the welding consistency and performance.
What is Robot welding?
Robot welding is using a mechanized programmable tool known as a Robot to automate a welding process in both ways, by acting welding and by handling the processable part.
Robot welding is now commonly used for a resistance spot welding and arc welding in several higher production applications, mostly in the automotive industry. Welding robots are used in welding processes, especially where the weld required is repetitive with speed and quality, which are the crucial components.
They are instrumental in the arc welding process, with the use of weld monitors during resistance welding. Welding robots are useful for weld data monitoring, which transforms data into actionable information for continuous improvement. They act as weld counter, which is useful for monitoring the quality and productivity of an individual’s job who has several joints to weld.
Both the functions of a weld counter and the arc weld counter are carried out efficiently by these robots through real-time verification of identification of missed welds, detecting weld defects, and achieving full traceability.
Whereas, the functions of welding control equipment for controlling fumes and gases as well as weld monitor current sensors for monitoring welding operations through wire sensors, arc seam tracking, laser sensing, 2D, and 3D camera and laser sensing are quickly taken care of by the welding robots.
They are fast gaining popularity as one-stop welding solutions for the manufacturing industry.
Advantages of Welding Robot Automation
Welding Robot Automation is especially useful post-COVID due to the scarcity of human resources, inadequate funds, and slow restarting of the activity due to the sluggish economy.
Robotic welding is fast, replacing manual welding in all the processes right from arc welding to spot welding. New or used welding robots are proving beneficial in the automation processes by increasing efficiency, consistency, and faster work delivery.
Some other advantages of automating a factory with welding robots are consistent and faster cycle times, breakless production, and better quality welds. Welding Robotic automation also helps speed up the whole process in less time, enabling the manufacturer to cut the cost of direct labor and the safety and conservation of materials.
While offering a safer work environment, Robotic Weld Cells dramatically reduce the glare, overspray, and direct contact with the robot or any of its parts.
Importance of Welding Robot Automation in the post-COVID era
The post-COVID era has seen a horde of manufacturers accepting automation and specifically robots. Industrial welding robots can take on repetitive tasks while enabling the employees to focus on innovation and efficiency. The industrial welding robot market uses robots for spot welding robots, an arc welding robot, laser welding robot, and so on. These are useful towards their application in the automatic automotive industry shipbuilding industry equipment and machinery industry to name a few.
However, while switching to welding robots, the manufacturer needs to consider some of the following variables in order to decide on the investment in the industrial robotic market:
- The purpose of being accomplished whether it is increasing production or input
- Increasing safety for workers
- Reduction in scrap levels
- Determining the area of the manufacturing that needs deployment by the automation system
Welding Robot automation is especially beneficial for high volume operations, which can achieve an increased output and thereby an increase in profits. Welding Robots automation has a great future by taking welding to the next level of perfection, especially post-COVID-19.
Keywords: Weld Monitor, weld data monitoring, Weld Counter, Arc Welding, Arc Weld Counter, Welding Control Equipment, weld monitor current sensor